Duct design guide

Duct friction loss explained

Pressure drops as air moves through ductwork. Straight duct, fittings, terminals, filters, and equipment all contribute to the resistance a fan must overcome.

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What straight-duct friction represents

Straight-duct friction is the pressure loss associated with air moving along a duct’s internal surface over a stated length. It is often expressed as a pressure loss per unit length, but it is not the total pressure loss of a real system.

Inputs that change the result

InputWhy it matters
Airflow and duct areaThey establish velocity, which strongly affects loss.
Length and hydraulic diameterThey determine the geometry over which the loss occurs.
Air density and viscosityAir properties change the pressure calculation and friction behavior.
Surface and friction factorMaterial, roughness, and the selected method affect the result.
Fittings and transitionsThey add local losses beyond straight-run friction.

Preliminary calculation form

ΔP = f × (L ÷ D) × (ρV² ÷ 2)

This Darcy-Weisbach form requires compatible units and a stated friction factor. Use it only as transparently as its assumptions allow. It does not substitute fitting-loss coefficients, manufacturer data, or a complete fan/system analysis.

Example of the scope boundary

A straight-run calculation can estimate the loss of one duct section. A final fan check also needs elbows, takeoffs, transitions, dampers, terminals, filters, coils, heat-recovery devices, and the fan curve. Adding a blanket safety factor is not a replacement for identifying those components.

FAQ

Is friction loss the same as total static pressure?

No. Total system resistance also includes fittings, terminals, filters, coils, dampers, and other components.

Can I use one friction factor for every duct system?

No. State the material, air properties, geometry, and selected method. A friction factor is an input to a model, not a universal default.

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